Achieving Effective Inventory Management 4th Edition contains over 50 pages more than
the 3rd edition book, and contains updates on the following areas:
- The difference between inventory control and inventory management.
- Each department's role in achieving effective inventory management.
- Protecting against theft and inventory abuse.
- Character traits of effective warehouse managers.
- Ranking products by cost of goods sold, activity, and profitability.
- Maintaining accurate on-hand quantities.
- Warehouse and stockroom organization.
- Benefits of various material storage methods.
- Advantages of different product location strategies
- Storing products to minimize the cost of filling orders.
- How much space you need to effectively store your stocked products.
- What to do when you run out of warehouse space.
- Evaluating the benefits of bar coding and other technologies.
- Developing your approved stock list for each warehouse.
- Differences between stock for sale and MRO (maintenance, repairs, and operations) inventory.
- Defining "good," "bad," and "ugly" inventory.
- Simple methods to calculate your projected inventory investment and potential inventory turnover.
- Why you need to rank your stocked products three ways: based on number of transactions, cost of
goods sold, and profitability.
- Metrics to determine the performance of your investment in stock inventory.
- Elements of an accurate forecast of future demand.
- Monitoring the accuracy of your forecasts of future demand of products.
- Accurately capturing historic usage of stocked items.
- Properly stocking items with sporadic usage.
- Determining the proper time period for forecasting demand.
- How to properly capture demand in a distribution center environment.
- Adjusting usage for unusual activity that will not reoccur.
- How trends, promotions, the environment, and other factors can affect a forecast.
- How to obtain, analyze, and apply collaborative information from customers, salespeople, and other
sources.
- Determining how much of a new item to stock and developing a new-item questionnaire.
- Dealing with "fashion" items that will only be marketed for a limited time.
- Finding the best forecast formula for different patterns of usage.
- How to easily identify items with seasonal usage patterns.
- Maintaining accurate projected lead times.
- Identifying the individual elements of a projected lead time.
- Why long lead times are better than inconsistent lead times.
- Maintaining the "right amount" of safety stock of each product to balance your service-level goals
with an "ideal" inventory investment.
- Determining the best-size replenishment order.
- Utilizing residual inventory analysis and early warning reports to fine-tune replenishment
parameters.
- When economic order quantities are appropriate and developing the best economic order quantity
model.
- When to push inventory turnover with "order up to replenishment."
- How to effectively increase or decrease the size of a replenishment order to meet vendor or
transportation requirements.
- Where Just-in-Time replenishment is best utilized.
- Evaluating price-break opportunities.
- Liquidating excess inventory.
- Developing and maintaining an effective replenishment program.
- Distribution Requirements Planning (projecting needs over an extended period of time).
- The challenges of importing products from overseas.
- Materials Requirements Planning (MRP).
- A comprehensive guide to physical inventory and cycle counting.
- How to develop a "policies and procedures" manual for your inventory-related operations.
- Implementing and maintaining a program to achieve the goal of effective inventory management.
- And many other topics...